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Classifications and Credentials:
Grade Crossing
Renewal Services
At Track Tech, we specialize in comprehensive grade crossing renewal services, delivering project-specific solutions for the rehabilitation and full replacement of highway-railroad grade crossings.
From initial inspection and design through final installation, our turnkey services ensure crossings are safe, durable, and fully compliant with applicable regulations. We proudly serve Class I, II, and III railroads, private industry, government entities, and transit systems, providing unmatched quality and expertise across every sector.
Track Tech’s approach to grade crossing renewals offers a seamless, turnkey delivery, handling every aspect from inspection and design through rehabilitation or full replacement. This single-source model streamlines coordination, reduces disruptions, and accelerates timelines. We create project-specific solutions tailored to each crossing, factoring in traffic volume, track usage, environmental conditions, and client budgets to ensure the most effective outcome.
The Track Tech Difference
Grade Crossing Services Include:
Inspection and Condition Assessment
We conduct thorough evaluations of track structure, crossing panels, roadway surface conditions, drainage, and safety infrastructure (gates, flashers, signage) to determine the renewal needs.
Design and Engineering
Working with engineering partners or in-house teams, Track Tech develops project-specific designs that incorporate operational requirements, traffic loads, geometric standards, ADA compliance, and material selection (rubber, concrete, wood, or composite panels).
Regulatory Coordination and Permitting
We coordinate with local, state, and federal agencies to obtain necessary permits and approvals. We ensure compliance with regulations including FRA Part 213, MUTCD (Manual on Uniform Traffic Control Devices), and relevant roadway standards.
Track Rehabilitation
Prior to crossing installation, we perform any necessary subgrade stabilization, tie replacement, track surfacing, ballast renewal, and drainage improvements to ensure a solid foundation for the new crossing.
Crossing Panel Installation
We install a variety of crossing types, including:
Precast Concrete Panels
Rubber Panels
Timber Crossings
Composite Systems
Customized modular crossing systems for heavy-haul and high-speed applications
Full Crossing Replacement
When rehabilitation is not sufficient, we manage full crossing replacements, including removal of existing track, excavation, base rebuilding, panel installation, and new paving approaches.
Signal and Safety System Integration
Our crews install and coordinate the activation of upgraded gates, flashers, predictors, constant warning time devices, and signage to ensure maximum crossing safety.
With high-barrier-to-entry expertise, our team excels at managing the complex coordination required—balancing rail operations, highway traffic, utility protection, and multi-agency permitting. To minimize disruptions, we carefully sequence construction, often completing renewals during scheduled outages, nighttime windows, or rapid weekend replacements to reduce impact on both rail and roadway users. Above all, we maintain a strong commitment to safety and compliance, ensuring all work meets or exceeds OSHA, FRA, FHWA, and local safety regulations to protect workers, train crews, and the public alike.
OUR SERVICES
Looking for more?
Track Tech offers a range of additional services to support your rail operations—from custom inspection and maintenance solutions to specialized consultation and support. Learn how we can help streamline your projects and maximize performance.
ENGINEERED FOR RESULTS
Preserving Critical Rail and Highway Connectivity
Grade crossings are vital links between communities, industries, and the rail network. Poor crossing conditions lead to safety hazards, increased liability, service disruptions, and regulatory scrutiny. Track Tech’s renewal services help clients maintain crossings that are safe, smooth, and built for long-term performance.
Whether your project involves upgrading a heavily trafficked commuter crossing, replacing aging freight corridor crossings, or building new crossings for an industrial expansion, Track Tech brings the expertise and resources to deliver the project successfully.
LET'S GET ROLLING
Partner with Track Tech for Reliable Grade Crossing Solutions
Trust Track Tech for your next grade crossing project—from detailed planning to seamless execution. Contact us today to learn how our turnkey approach can enhance safety, efficiency, and durability at your highway-rail intersections.
See Our Work in Action
Explore real-world results and discover how TrackTech solutions are making a difference across the rail industry.